September proved to be one of the busier months with the remaining plastics departments moving from the old PMP building to the facility. Mold maintenance, CNC, and quality moved in the middle of the month, followed by the tool room and plastic injection molders.

With the help of Checkmate Industries, the plastic injection molders were moved swiftly to the new facility in just three days. Molders were then reconnected and calibrated to keep up with production schedules and to prepare for Boeing’s BAC5231 recertification.

Due to delays with a demolition permit, demo day was pushed back from early to mid-November but that didn’t slow Dickson Company from tearing down our old plastics building in less than a week. The final wall came down, marking the end of an era and the start of phase 2 construction with Washington Patriot Construction.

Construction began early December with site grading in preparation for footing and stem wall excavation, and footing forms installation.

Upcoming construction activities include concrete footing placement with 100+ yards of concrete being poured starting Dec. 13^th, stem wall form and rebar installation, underground plumbing and electrical installation, and slab on grade in early January.

Substantial completion of the Tool Gauge expansion project is scheduled for May 11, 2020 with an open house scheduled in June.

When completed, Phase 2 of the expansion project will include an industry leading paint line, QA lab, training and lunchroom area, employee lockers and restrooms, offices and facility lobby. Other important expansion details include:

• •An additional 80,000 sq. ft. in our plastics division
• •Expansion of our plastics press size range
• •Broadened secondary operations, improving flow and ergonomic assembly
• •Installation of a state-of-the-art vertical paint system
• •New research and development center
• •Implementation of multiple collaborative robots (cobots)
• •An additional 2,000 sq. ft. for CNC machines and equipment within our metals division

If you’ve been keeping up with our social media outlets and blog posts, you may have noticed we’ve already started taking action on expanding our plastic presses and evaluating new technology for the factory floor.

We’ve received one of our five new plastic injection molders, a bright green Engel 1250 equipped with a Viper 50 robot. Once up and running, this machine will be molding interior parts for Boeing’s 777x and 737 aircrafts. In the next coming week, we will be receiving four additional Engel 85-340 ton molders for the plastics factory floor.

Management and engineering teams have also evaluated new types cobots for the plastics division, including an autonomous mobile robot (amr) from Mobile Industrial Robots (Mir). Olympus Controls visited Tool Gauge in late November to demonstrate their MiR500, which is a prime candidate to autonomously transport material and finished goods from various departments in the new facility. Both teams will continue to evaluate MiR as they review proof of concepts and ROI before purchasing a model. Click here for more information on our automation strategy with MiR robots.

We invite you to follow along with the last leg of our expansion journey by watching our 24 hour Workzone Cam and on our social media handles.

The post Facility Expansion Update – Winter 2019 appeared first on Tool Gauge.

In the continued pursuit of implementing new technology and increasing automation throughout our plastics and metals division, Tool Gauge management and engineering are in the first phase of evaluating new cobots from Mobile Industrial Robots (MiR).

Robotic specialists from Olympus Controls were onsite in late November to demonstrate the capabilities of their MiR500, one of four MiR autonomous mobile robot (AMR) models.

The MiR cobot fleet is a cost-effective way to quickly automate internal transportation and logistics of goods throughout various industry facilities. These robots optimize workflow, freeing employees for more valuable tasks, ultimately increasing productivity and reducing costs.

Over the next few months, Tool Gauge management and engineers will continue to research and evaluate smaller models of the MiR fleet to determine which departments would best utilize the robot. Material staging at presses, kitting operations, and our future paint department are areas considered to receive MiR robots. After proof of concept (POC) and ROI has been assessed, we will add 3-5 more MiR robots over the next few years.

Factors to be assessed before the first robot is purchased will be size, how to successfully (and safely) integrate the robot into daily operations, ROI, and proof of concept. If the robot is successfully integrated into facility operations, 3-5 more MiR robots will be purchased over the span of a few years.

For more information on MiR and their autonomous mobile robots, click here. Check page continously on our blog page for more information on our automation strategy!

The post Tool Gauge Evaluates MiR for New Plastics Facility appeared first on Tool Gauge.

Tool Gauge apprentice, Raquel Taijito, is one of the 79 graduates who will receive her journey-level credential as a Production Technician. Not only is she receiving her credentials at tonight’s ceremony, but she be receiving her high school diploma from Stadium High School in Tacoma, Wash.

Raquel was hired through a partnership with Tool Gauge and AJAC as a registered Youth Apprentice.

“Raquel displayed a genuine interest in working for Tool Gauge during the interview process,” said Clint Folyer, Metals Operations Manager. “She carried herself very well and answered my questions with mature, though-out answers.  She showed all the right qualities that we look for in an employee.”

During her sophomore year, Raquel’s mom and high school engineering teacher encouraged her to enroll in AJAC’s Youth apprenticeship program as a Production Technician.

“I knew I liked to build things. When I was a little girl I used to love to play with Legos and it would be all these funky designs, but I remember just enjoying building and designing my own stuff,” Taijito said.

The Youth Apprenticeship program is designed for high school juniors and seniors to develop career-ready skills in aerospace and advanced manufacturing industries. The 2,000-hour programs combine paid hands on, on-the-job training with an AJAC employer alongside college level classroom instructions which can lead to a high school diploma, journey-level credential and short-term college certificate.

“The AJAC program helps close the skill gap between experienced workers leaving the workforce and the rate at which new talent is trained so that companies are never without the talent that makes them successful,” Folyer said.

As the school year comes to a close, Raquel is looking forward to keeping up her skills with a full-time job at Tool Gauge. In fall of 2019, she will enroll as a freshman at St. Martins University with a goal to pursue an aeronautical engineering degree.

“My dream is not actually owning a shop,” Taijito said. “But it’s being a part of a company where I can design aerospace parts – something that deals with NASA or satellites. That’s my ultimate goal.”

Congratulations to Raquel and the rest of the AJAC class of 2019!

The post AJAC Grad Night at the Museum of Flight appeared first on Tool Gauge.

Originally from Utah, Steven and his family moved to Sammamish, Wash., at a very young age. He attended Western Washington University, majoring in Manufacturing Engineering.

“I pretty much got hired as soon as I graduated at Tool Gauge,” said Steven. “This is my first career job. I’ve done internships at other plastics companies through summers in college, but this is my first real job.”

Starting his career in June of 2018, some of Steven’s daily tasks and projects as an ME includes supporting production and making sure it all runs smoothly.

“If there is a problem that arises that inhibits assembly or manufacturing of some item, we tackle that problem and see how to fix it,” says Steven. “Usually, it’s about designing fixtures. If we need to drill holes in something, we’ll have to design a fixture that goes into a drill press to get accurate hole placement every time.”

Some of Steven’s projects include decorative ceiling panels for the new Boeing 777x and decorative plastic pieces that are placed around the storage bins of airplanes. But his favorite project to date that he’s worked on are edge supports manufactured for Zodiac Aerospace.

“There is one long edge support part that can be cut down in to four other part numbers,” stated Steven. “That was fun for me because it was the first project that I tackled from start to finish, where I felt confident in how to approach the situation and was able to build my own fixture for production use that can accurately cut down those parts to length. We still use it and it was a really cool experience.”

Tool Gauge is in the midst of expanding their plastics division to an 80,000 sq. ft. facility. When asked about the expansion and what he hopes to work on in the new facility, he answered pretty quickly with robotics.

“We’re expected to get some assembly robots in,” says Steven. “I haven’t got to touch that [sprue pickers] yet but I’d really like to be involved with the new robots.”

As a new engineer himself, his main goals are keep improving and learning every day. For aspiring engineers, his main advice is to do things the correct way.

“Always do things the correct way, don’t take short cuts. You could risk creating bigger problems for yourself.”

The post Interview with Steven Ouzts, Manufacturing Engineer appeared first on Tool Gauge.